The basic principles of pneumatic control panels
A pneumatic control panel is a one-stop-shop installation for the control of cylinders and pneumatic actuators. Incorporating all the pneumatic and electronic components you need for the specific performance parameters of your application, all of our control panels come fully assembled, configured and tested. Here, API UK gives you our complete buying guide to pneumatic control panels.
WHAT IS A PNEUMATIC CONTROL PANEL?
“Control panel” is essentially the generic name given to a control cabinet or back-plate mounted sub-assembly. A control cabinet is an enclosure containing electro-pneumatic control components, while a back-plate is a configuration of control system components mounted onto a single plate, known as (you guessed it!) a back-plate. Both are designed to deliver a bespoke pneumatic control panel solution.
Cabinets are the ideal choice for challenging application environments, owing to the extra protection they provide. This is especially the case in ATEX environments. Most cabinets feature separate inputs for air and electricity and outputs to the application, which means components are neatly isolated from the environment. They are also typically ready to install, making them an effective “plug and play” solution.
The main difference with back-plates is that components are not enclosed. As such, they are more easily accessible on the one hand, but also more open to the operational environment on the other.
COMMISSIONING A BESPOKE CONTROL PANEL
There are several points to bear in mind when commissioning your bespoke control panel. Firstly, environmental factors are important to consider. Explosive atmospheres will almost certainly require an ATEX certified control panel, while wet or dirty applications will benefit from an installation that boasts exceptional levels of ingress protection. The correct housing material can often help mitigate environmental challenges. For example, 316 stainless steel offers a robust and reliable option.
THE BENEFITS OF CONTROL PANELS
Because control panels come fully assembled, configured and tested, they provide an effective “one-stop-shop” solution. Your pneumatic control panel manufacturer will source all your components and ensure their performance and compatibility, as well as building all the circuitry in the workshop. All of which makes the installation process simple, efficient and hassle-free – saving you time and money in the long run.
WHY CHOOSE API UK AS YOUR PNEUMATIC CONTROL PANEL MANUFACTURER?
At API UK, we have more than 30 years of unrivalled industry experience to our name in the design, build and installation of bespoke pneumatic control panels. We can deliver a full turnkey pneumatic control solution, no matter what your industry or application, within five working days. This is one of the quickest turnarounds available for pneumatic control panels; most of our competitors require three weeks
From control panels for ATEX required zones at pharmaceutical processing plants to emergency failsafe backup systems for the start-up of turbines on a power station – we can build a bespoke control panel tailored to your needs. As part of our service, we’ll assemble and install your pneumatic control panel too. We’ll even ensure your system is tried, tested and integrated within your factory.
We also provide free estimates and upfront fixed prices for absolute peace of mind. You’ll find our bespoke control panel prices are honest, competitive and consistently up to 30% cheaper than our competitors. That’s because at API UK we passionately believe that premium products and service shouldn’t necessarily come with a premium price tag – they should simply be the norm, not the exception.
To discuss your control panel requirements or to arrange a free on-site visit, speak with our technical team members today. As expert pneumatic control panel manufacturers, we can help you understand the full range of options available to you and guide you towards the best system solution for your application. Call us today on 01782 206 995, email [email protected], or complete our contact form.